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Contactors for critical applications
AC and DC contactors up to 4,800 V and 2,000 A


With the the introduction of DC networks in manufacturing, as well as the rapid growth of renewable energies and the electric automobile motor industry, the switching of high DC loads is gaining in significance and underscoring the need for high-quality DC contactors. Building upon our experience in railway technology, Schaltbau produces highly reliable, outstanding contactors for all fields of use in which a load circuit has to be switched on and disconnected securely. Designed to IEC specifications, our wide variety of AC and DC contactors in stock range from contactors for low-voltage devices, such as batteries, through to high-voltage power contactors up to 4,800 V and 1,100 A. We develop DC contactors for, among other uses, industrial storage systems, battery test systems, car batteries and electrical bus motors.

A DC or AC contactor (or switching contactor) is an electrically or electromagnetically (in special applications also pneumatically) operated switch for large electrical loads. The main contact is located inside the main circuit of the device, while auxiliary contact is found inside an auxiliary circuit and actuated mechanically by the switching device – serving to reduce coil current after the device switches off. The contactor includes a coil input (driven by DC or AC supply), with the coil energized by the same voltage as the motor the device is controlling or controlled with a lower coil voltage.

Whereas a general-purpose relay is nor designed to be directly connected to high-current load devices, both DC contactors and AC contactors can switch large loads remotely via control lines. When a control voltage is applied to the coil of the instrument, the magnetic field pulls an electrical bridge into an active state – the main contacts close. Without control voltage, springs in the contactor restore the initial state of the load circuit – the contact path is open again.

Unlike a general-purpose relay, contactors galvanically isolate the electrical drive train from the power supply when it is switched off, with an auxiliary contact reducing coil current after the contactor closes.

If switching off takes place under load, an electric arc is generated in the contactor. In DC voltage applications, extinguishing this arc is comparatively challenging, as no zero crossing of the voltage occurs here. Our DC contactors have effectively overcome this challenge, making arc suppression one of our products’ most notable attributes.

The electric arc in the contactor produced can only be controlled if different effects interact skillfully. Only then can short arc lifetimes – and thus fast switch-off times – be achieved. Thanks to our patented contactor process, this is a key feature of our DC contactors.

The formation of this so-called switching arc has two main effects: Firstly, current continues to flow despite the contacts being open, as the plasma has a high electrical conductivity. And secondly, very high temperatures of up to 20,000 Kelvin occur, which can cause damage to the contacts of the DC contactor as well as to surrounding system parts.

Unlike lower-powered relays, various measures are present in our DC contactor to counteract this. It is particularly important to move the arc away from the actual contact surfaces and to extinguish it. This is mainly done by means of an arcing chamber in which the electric arc is elongated, cooled and thus extinguished.

The arcing chamber is thus the central functional unit in DC power contactors.

Find contactors for your application


C195 – AC and bidirectional DC Contactor

C295 – Double-pole AC and DC contactors up to 1,600 V

C137, C163, C164 – Battery contactors for railway, industrial and UPS applications

C110B – bidirectional battery contactor

C100 – Battery contactors up to 80 V

Fuse holder for strip fuses to DIN 43560

AFS19, AFS17, AFS819, AFS799 – Single and double pole NO contactors contactors for railway, industrial and UPS applications

AFS14, AFS814, AFS789 – Single pole NC contactors

AFS15, AFS818, AFS798, AFS784 – Single pole changeover contactors

 AFS819, AFS881 – Latching NO contactors

AFS11, AFS711, AFS177, AFS717, AFS817, AFS797 – 2 and 4 pole motor reversing contactors

C130 – Combination contactors for battery voltages

S100/80 – Emergency disconnect switch up to 48 V DC

S132 – Emergency disconnect switch up to 160 V DC

S134 – Emergency disconnect switch up to 160 V DC

S135 – Emergency disconnect switch up to 320 V DC

CP – Modular and compact switchgear

 C300 – DC bidirectional switching

 C310 – DC bidirectional switching

 C360 – DC NO contactors for railway applications

 C320 – DC bidirectional switching

 CPP – Compact single-pole NO and NC contactors

 CF – Multipole AC power contactors

 R400 – High-voltage relays for test benches

CT – power contactors for AC and DC (bidirectional) up to 4.8 KV and 1,100 A

CU – Double-pole DC power contactor

 CS115/10 - 4 pole AC and DC contactor up to 800 V and 30 A

 C193 – Compact AC and DC contactors

 C195 – AC and bidirectional DC Contactor

 C294 – double pole DC contactor

C295 – double pole contactors for DC or AC up to 1,600 volts (Ui)

 C160, C162 – Universally configurable AC and DC contactors

C152, C153, C154 – Universally configurable AC and DC contactors

C155, C156, C157 – Universally configurable AC and DC contactors

C158, C159 – Universally configurable AC and DC contactors

S005 – Cam switch elements

S007 – Cam switch elements

S008 – Cam switch elements

S306 – Cam switch elements

S307 – Cam switch elements

S310 – Cam switch elements

EKS127 – Terminal bolts for low voltage applications

CP – Modular and compact switchgear

CF – Multipole AC power contactors

CT – power contactors for AC and DC (bidirectional) up to 4.8 KV and 1,100 A

CA – power contactors for AC applications

CH1130 – compact contactor for AC and DC (semi-bidirectional) up to 4.8 kV

CL – Single-pole, double-pole and triple-pole contactors

 CH715, CH815 – 3 kV contactors

CH500, CH800, CH801 – 3 kV contactors

 CH1030 – 3 kV contactors

Media Library


[PDF] Brochure New Energy

Special Switchgear Solutions 

[PDF] Brochure Contactors

Contactors for industry, rolling stock, battery-powered vehicles and emergency disconnect switches

[PDF] Catalogue C40

CP – 1 pole bi-directional high-voltage contactors, disconnectors, changeover switches for DC and AC

[PDF] Flyer C60

CF – Multipole AC power contactors for 300 A or 600 A with NO or NC switching chambers